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The recent photovoltaic industry shakeout which started around Q3 2008 has faced the overcapacity, credit crunch, and economic crisis that significantly declined the average selling price by 50-65%, including the price of thin-film photovoltaic modules. The changing business environment has put significant pressure on all PV manufacturing technologies but more candidly on amorphous silicon thin-film single-junction module manufacturers to advance and scale up the device efficiency and aggressively drive cost reduction. This paper outlines the technical approach taken at Moser Baer Photovoltaic Technologies India Limited (PVTIL), including process optimization and device
management strategies, to enhance the efficiency (total area) of the thin-film single-junction amorphous silicon module as manufactured using Applied Materials' SunFab line.

The reliability of United Solar Ovonic (Uni-Solar) triple-junction amorphous-silicon thin-film photovoltaic modules is critical to their success in an increasingly competitive PV market. Modules must show useful operating lifetimes of 20 to 30 years, and although module efficiency is very important, the total energy that a module will produce largely depends on its operating lifetime.